Sunrise Metal - A Prominent Die Cast Mold Service Provider in China
♦ Specializes in die-cast mold design and manufacturing
♦ Achieve complex shapes and thin-walled items with high precision
♦ High level of customization tailored to your unique die-cast mold needs
♦ Our Fast production assures you always on-time delivery
♦ Engineers and technicians with 10+ years of experience in the die casting field
Quality, durability, and reliability for die-cast mold are all the Way in Sunrise Metal.
Components Made From Die Cast Mold Satisfy Clients around the world
Aluminum Die casting HeatsinkMedical Circut Board Part For UK Client with Surtec 650
Aluminum Die casting BracketMedical Operational Component For Chinese Client with Partial Powder Coating
Aluminum Die Casted GearPedal Display Component For UK Client with Surtec 650
Aluminum Die Casted Power CoverPower Tool Component For American Client with Powder Coating
Aluminum Die Casted HousingNavigation Display Component For European Client with Shot Blasting
Aluminum Die Casted PartMarine Radar Component For UK Client with Powder Coating
How Sunrise Metal Succeed Your Die Cast Mold Projects
Our one-stop die-cast mold service includes die casting mold design, mold manufacturing, mold trial run, and tooling maintenance.
Whether you need simple die-cast parts, complex shapes, thin-walled items, thickly-walled metal casts, 3D designs, and prototypes, or alternatives to die casting processes, Sunrise Metal can help you out.
As an ISO 9001-certified die casting mold service, total customer satisfaction is vital. And that is only possible if our team can adapt to the unique needs of each client. to do that, we have put together a state-of-the-art production facility equipped with the most high-end machinery.
Die Cast Mold Capabilities At Sunrise Exceed Your Expectations
Large-scale Mold Machining Equipment
Mold Machining Machinery
Mold Finish Machining Equipment
Mold Electric Discharge Machining
Machine For Making Electrode
CNC Milling Equipment
On-Going Die Cast Mold Projects
Sunrise Metal has been delivering comprehensive die casting mold service to our global clients for many years. These projects are on-going in our production.
Advanced Die Cast Mold Making Equipment
|Tooling Shop (Nantong)||Brand||Type||Stroke||Unit|
|Grinder||TATUNG-OKUMA||KGS-615AHD||From 380mm to 1600mm||4|
|Lather||Shanghai 2nd Machine||C6250A||1000mm||1|
|EDM||EDM Korea YIHAWJET Taiwan||NA||From 438mm to 1100mm||8|
|CNC||Local Brand||SONYU-SL850||From 850mm to 3015mm||5|
|Wire Cutting||Local Brand||DK7763||800*630mm/1000*800mm||2|
|Milling Machine||Local Brand||QJM-S2||NA||4|
|High-speed Cutting Machine||Local Brand||906148||750mm||1|
|Deep Hole Drilling||Local Brand||DHD-1513||1513mm||1|
|Die Spotting Machine||Nice Dongguan||NC150-1511||1400mm||1|
|EDM/wire cutting Combined Machine||Local Brand||DK7755||550*630mm||1|
|EDM for very small hole||Local Brand||DD703||300*400mm||1|
|3D Laser Scanner||Sikan Hangzhou||HSCAN771||NA||1|
|7||Cleanliness Test Equipment||China||1|
|8||Leakage Test Equipment||China||2|
|9||Salt Spray Testing Equipment||China||1|
|10||Pneumatic Measuring Instrument||China||2|
|11||Hardness Testing Machine||China||1|
|12||Color Meter Machine||China||1|
|13||Thickness Testing Machine||China||1|
Get A Free Consultation
If you are looking for a Chinese die casting mold manufacturer, contact Sunrise Metal. When you have any hesitation or any design doubt on your aluminum die casting projects, Sunrise Metal Engineering Team can be your free consulter.
Contact us now, to see how we can help you with your die casting mold projects. Sunrise Metal can offer full chain service for you if you have any needs on aluminum die casting projects.
DIE CAST MOLD SERVICE: THE ULTIMATE FAQ GUIDE
Die Casting mold or tool is highly important to the success of die-cast parts manufacturing.
In order to produce high quality and efficient die casting parts, we need precise and accurate die casting molds.
The purpose of this guide is to give you a complete understanding of die-cast mold services.
After reading this article, you will thoroughly understand the meaning of die-cast mold services, the types of die-cast mold services, the processes involved in die-cast mold production, and the benefits of die-cast molds.
This guide will provide clear answers to all the questions you have on die-cast mold services.
- What Is a Die Cast Mold Service?
- What Are the Types Of Die Cast Molds?
- What Are the Main Components of Aluminum Die Cast Mold?
- What Is the Difference Between a Die Cast Mold and a Cast?
- What Are the Advantages Of Die Cast Mold?
- What Die Casting Mold Services Do Sunrise Metal Offer?
- What Factors Determine the Quality of Die Cast Molds?
- What Are Some of the Possible Defects On a Die Cast Mold and How Can They Be Prevented?
- What Are the Processes Involved in Making Die Cast Molds?
- What Is the Importance of Die Cast Mold Flow Simulation in Die Cast Mold Service?
- What Are the Advantages of Heat Treatment in Aluminum Die Cast Mold Manufacturing?
- How Does Die Casting Mold Work in Casting Machines to Produce Parts?
- What Factors Do You Consider When Designing Die Cast Molds?
- What Is Sunrise Metals Die Cast Mold Lead Time
- What Technologies Do You Use to Ensure You Provide Quality Die Cast Mold Services?
- What Secondary Processes Do You Use During Manufacturing in Order To Provide Quality Die Cast Mold Part Services?
- Which Industries Do Sunrise Metal Provide Die Cast Mold Services for?
- What Equipment Do You Use for Manufacturing Aluminum Die Cast Molds?
- What Factors Determine the Lifespan of Die Cast Molds? How Can the Lifespan of Die Cast Mold Be Increased?
- What Factors Contribute to The Cost of Aluminum Die Cast Molds Services?
- Why should I choose Sunrise Metals Die Cast Mold Services?
What Is a Die Cast Mold Service?
Mold is hollow equipment or material that is used to give shape to melted liquid metal when it becomes solid. This is one of the popular ways to make metal parts, for example, aluminum and zinc parts.
A die cast mold is a type of mold that gives shape to a liquid metal by forcing the melted liquid metal into a die at high pressure. It serves high pressure die casting production.
A die cast mold service is any work done to meet a die cast mold need or to provide a die cast mold solution. It could be anything ranging from designing a die cast die, making a mold, maintaining a mold, etc.
What Are the Types Of Die Cast Molds?
The following are the types of die cast molds:
Die Cast Mold
Die cast mold is one of the most efficient and precise molds for manufacturing die cast parts.
A solid material like steel, iron, is designed into a unique shape of the desired product with a CNC machine to form a die cast mold. The die cast mold created is put into a high-pressure die casting machine to produce parts of the same shape.
As China’s NO. 1 die casting manufacturer, Sunrise has highly advanced machines and efficient processes that enable us to produce precise and accurate die cast dies that meet all your requirements.
Sand mold is one of the oldest and basic types of molds. To create a sand mold, a metal or wood is designed into a unique shape and pressed into sand in a container to produce the same shape in the sand.
Liquid metal is poured into the shape or pattern created in the sand to produce a product.
Other types of molds include:
Plaster molds, etc.
What Are the Main Components of Aluminum Die Cast Mold?
Aluminum die cast mold or tool is basically made up of two distinct parts.
They are the moving part and fixed part.
But aside the moving and fixed parts, they are other important parts that make the mold efficient. These parts are assembled together to form a single unit that works together to produce the desired final product.
Below are the other key parts of aluminum die cast mold.
The mold base is the main structure of the mold that houses all the other parts. It holds all the key components of the mold in place, thereby ensuring the mold works efficiently.
The ejector pin is the part of the aluminum die cast dies that is used for taking out the cast product from the mold.
Sliders are used in die cast molds that cast parts that have external undercuts or projections on sidewalls. Sliders reduce metal waste and provides uniform casting wall thickness to die cast parts.
The lifter part of the mold helps the ejector to take out the aluminum casted part. The lifter also helps to remove the mold easily from the die casting machine.
The bushing is the part of mold placed between the liquid metal and the hollow cavity. Its main purpose is to reduce friction between the liquid metal and the mold cavity. It also helps to remove the cast part easily.
The purpose of the guide in the die cast mold is to guide the needles when taking out the casted part.
The alignment devices aid in keeping all the die cast die parts in their right position. It prevents any misalignment of the die cast die parts.
What Is the Difference Between a Die Cast Mold and a Cast?
A die cast mold is the tool mounted in the die casting machine that is used to give the liquid metal a unique shape after it becomes solid while the cast is the end product after die casting.
What Are the Advantages Of Die Cast Mold?
The following are the advantages of die cast molds.
- Die cast mold ensures high accuracy and precision in manufacturing products or parts.
The use of state of the art tooling equipment helps to produce accurate and precise molds. These highly accurate molds also help to manufacture accurate products that meet the desired requirements.
Since mold contributes significantly to the making of highly accurate and quality products, Sunrise Metals have invested in top class machines and instruments that make us produce accurate die cast molds for you.
On top of that, we have a very experienced team of experts that help us to produce die-cast molds you can rely on.
- It helps to mass produce parts
A single die-cast tooling can be used to produce high volumes of parts. This helps to increase productivity and efficiency during manufacturing.
- It helps to produce parts quickly thereby reducing time wastage
One advantage of die cast tooling is its ability to produce parts at a faster rate, thereby reducing time wastage.
- It helps to reduce waste
When the right processes and equipment are used to produce accurate molds, it helps to produce quality die-cast parts.
This helps to reduce waste significantly during manufacturing. This in turn helps to reduce production cost.
Sunrise Metals’ highly efficient die cast tooling design and manufacturing process ensure that waste is reduced to the lowest point possible. This makes our production process cost effective. We help our customers save money because of our efficient tool manufacturing.
What Die Casting Mold Services Do Sunrise Metal Offer?
As your last stop die casting manufacturer in China, we offer world class die cast mold services that meet all your project requirements.
Below is the die cast mold services offered by Sunrise Metal.
- Design for Manufacturing
- Tooling design
- Tooling making
- Tooling trial run
- Tooling maintenance and repair
Design for Manufacturing
Design for manufacturing is crucial to the success of the production of any product.
Design for Manufacturing (DFM) is the process of designing parts or products to ensure that manufacturing is done easily with the ultimate goal of keeping the production cost low.
Our highly experienced engineering team, tool designers and mold makers come together to carefully evaluate your mold from a holistic perspective, considering all its details. This helps our expert team to come up with the best ideas that make the manufacturing of your die cast tooling easy, fast, quality and affordable.
After carefully studying your intended product and its requirement, our experts are able to determine the exact manufacturing process, design, material and validation tests that will make your project highly successful.
We offer the best tool design services you can think of. Our efficient design for the manufacturing process helps us to determine the exact design your die cast mold needs.
When designing the die cast mold, specifications like draft, fillets, parting lines, boss and ribs are taken into consideration to ensure a high-quality mold is manufactured.
Our experienced team uses accurate and precise thickness, tolerance, weight, etc. for the design of your die cast mold or tool. With highly advanced design software such as mold flow simulation and CAD software, our experienced designers and engineers are able to come up with a cost effective design for your die cast tooling.
Having come up with a successful product design for manufacturing, our team of experts are able to determine a favorable manufacturing process for making your die cast of mold or tool.
Sunrise metal has highly advanced machines and instruments that help our expert mold makers to turn your mold design into high quality and precise die cast mold.
If you want a high quality and a value-added die cast mold, Sunrise Metal is your one-stop supplier.
You can count on China’s leading die cast mold manufacturer to produce die cast molds that will propel your project to unending success.
Tooling Trial Run
Sunrise Metal does not only produce excellent die cast tooling, we make sure we use our state-of-the-art technology and equipment to test all your die cast dies.
We put your manufactured die cast diess to a thorough test to make sure they meet all your requirements.
We run your die cast tooling with our highly advanced machines under diverse conditions to make sure they perform to your satisfaction. This helps us to come out with quality die cast dies that are able to meet all your requirements.
Tooling Maintenance and Repair
Sunrise Metals fully understands that die cast molds can function efficiently and have a higher life span if they are maintained and repaired at the right way.
For this reason, we offer our highly valued clients the best maintenance and repair services by following standard practices.
At Sunrise, we follow five (5) main steps during our maintenance and repair of die cast molds. The five (5) stages are as follow:
We carefully disassemble the die cast tooling, paying more attention to the vital parts. This process helps us to detect if there is any fault developed in the mold. As a standard practice, we disassemble die cast tooling in three (3) levels.
During troubleshooting, our well trained technicians analyze the die cast part to see if there is any defect. Records on past failures are read and new records are also taken using specific instruments to test parts of the mold.
Any detected fault during troubleshooting is corrected at this stage.
All the parts are cleaned thoroughly with care after correcting all detected faults.
After cleaning, all the parts are carefully put together. This is a very critical aspect of the maintenance process since just a little mistake can lead to a big loss. Our experienced technicians make sure all the parts are put at their designated places to make sure the die cast tool functions efficiently.
What Factors Determine the Quality of Die Cast Molds?
There are many factors that determine the quality of a die cast Tool. In this guide we will look at the most relevant factors.
Below are the factors that determine a quality die cast tool:
Tool or mold design is a major factor that affects a die cast mold’s quality. If the design is done right, it helps to produce high quality die cast mold.
In order to design a precise tool, the specifications of the product need to be understood.
Without proper product specifications, you cannot design and produce a quality die cast tool that would meet your needs.
Specifications such as strength, tolerance, wall thickness, level of precision, weight, etc. need to be considered when designing the die cast mold.
The design needs to be highly accurate and precise in order to produce a quality die cast mold.
After determining the specifications of the aluminum die cast mold, you need to determine the type of material for your die cast tool. You need to select material that meets your die cast mold requirements.
Our engineers and team of experts at Sunrise Metal can guide you to choose the right materials for the success of your die cast mold project.
The next factor that determines the quality of die cast mold is the process for manufacturing.
With the knowledge of your aluminum die cast tool requirement, Sunrise’s team of experts can help you determine the exact tooling processes for your die cast mold.
We will look into the details of the processes we use for manufacturing die-cast molds at Sunrise.
Standard of Operation
In order to produce high-quality die cast tools, manufacturers need to follow internationally recommended standards.
Sunrise Metal, China’s No. 1 aluminum die casting manufacturer has a reputation for following very strict quality standards during production. This helps us to produce quality die casting molds you can depend on.
The type of machines used for manufacturing die cast molds massively contributes to the quality of the mold.
As your No. 1 aluminum die casting manufacturer in China, we have highly precise CNC machines that are used in creating highly accurate molds for your products.
Our well-equipped laboratory helps us to conduct all the needed tests to make sure your die cast molds meet the highest quality standards.
Expertise of Tool Makers
The experience and expertise of the mold makers matter much in producing quality die cast molds.
With over 10 years of die casting experience, we have the capability to produce quality die cast molds you can rely on. Our engineers, tool designers and mold makers have rich experience to produce excellent die cast molds for you.
Heat treatment has a huge impact on the quality of die cast molds. For die cast molds to stand the test of time, they need to be given the right heat treatment. Later in this guide, we will talk more on heat treatments.
What Are Some of the Possible Defects On a Die Cast Mold and How Can They Be Prevented?
Die cast molds can develop cracks if they are not treated and handled the right way. In order to prevent cracks from developing on die cast molds, they should be preheated before the casting process begins.
The die cast mold should also be kept at the specified recommended working temperature during casting to prevent cracking.
Fragmentation occurs when the die cast molds splits or breaks into small parts. In order to prevent fragmentation, materials for making die cast molds should be strong and tough. Also, scratches and machine marks on the surface of die cast molds must be well polished.
What Are the Processes Involved in Making Die Cast Molds?
The first step in the die cast mold manufacturing process is to design the mold. With a proper understanding of all the specifications of the mold, the design is done. The tolerance, thickness, precision and accuracy level of the mold are factored into the designing of the mold.
CNC Rough Machining
The CNC Machine is used to remove about 95% of material from the die cast mold core. The same amount of material is removed from the cavity.
Die cast molds operate in very high temperature environments and therefore should have the ability to withstand such high temperatures during die casting. In order to achieve this, die cast molds are hardened by HRC between 48 to 54 degrees.
Secondary CNC Machining
The die cast mold parts undergo a secondary machining process. The high precise CNC machine is used to machine the die mold parts to a high level of accuracy and precision. Our experienced machinists use our highly advanced CNC machines to create highly accurate and precise molds that you can depend on.
After the secondary machining process, the die-cast mold parts surfaces are polished. We have experts who use the best techniques to provide excellent surface finish solutions to your die-cast molds.
Die Casting Mold Assembly and Trail
The last step of the die cast mold manufacturing process is assembling and trial. Sunrise Metal’s expert tool makers carefully assemble all the die cast mold parts accurately into an efficient single unit.
We also conduct a test run on the die cast mold to make sure it functions efficiently. We make sure that the die cast mold meets all your requirements during the test run.
What Is the Importance of Die Cast Mold Flow Simulation in Die Cast Mold Service?
Mold flow simulation is a process that is used to accurately and precisely predict the behavior of the die cast mold even before manufacturing begins.
It helps to see potential problems or limitations that may arise during the casting.
This helps manufacturers to find solutions to such problems before they occur.
Mold flow simulation gives die cast mold manufactures insight about what needs to be improved in their designs in order to produce quality and efficient die cast mold.
Sunrise Metal’s team of experts specialize in using advanced software for our die cast mold flow simulation, thereby helping us to detect and correct all abnormalities that may occur in the die cast mold.
Our experts create a flow simulation of the molten metal flowing into the mold using various software. It is important to note that the flow of the liquid metal into the mold affects the properties of casted product. This makes it very necessary to use mold flow simulation to prevent any undesired results in the casted metal.
The color mappings show the characteristics the casted metal will possess after manufacturing.
Below is a summary of the benefits of die cast mold flow simulation:
- The die cast mold simulation helps to avoid expensive mold errors and rework.
- It also helps to reduce waste during manufacturing.
- It helps to reduce the time for manufacturing, thereby getting products to the market early.
- Limitations and defects in mold design are seen and improved beforehand.
- It improves the overall efficiency and productivity of the mold.
What Are the Advantages of Heat Treatment in Aluminum Die Cast Mold Manufacturing?
Heat treatment is used to effect changes in the properties of the die cast mold.
During the heat treatment process, the die cast mold is heated and cooled in order to make it hard or soft.
There are many types of die cast mold heat treatments. Some of them are annealing, carburizing, tempering, normalizing quenching and case hardening.
Heat treatment of die cast molds need to be done with extreme care and caution in order to achieve desired results. This is because if die cast molds are overheated, they may end up losing their strength and unique properties, making them incapable of functioning efficiently.
The following are some of the benefits of the die cast mold heat treatment:
- It makes the mold more durable because its casing is hardened. This helps to prevent fracturing or breaking of die cast mold. The die cast mold can be used for a long time without spoiling as a result.
- It releases the internal stress of the die cast mold through the alternate heating and chilling. This helps to prevent internal cracks in the mold.
- It improves the resistance of the die cast mold to wear, corrosion and heating.
- Flexibility of the mold achieved after heat treatment reduces the operational cost.
- It makes the die cast mold less deformable because of reduced surface oxidation.
How Does Die Casting Mold Work in Casting Machines to Produce Parts?
The movable and fixed parts of the die cast mold are tightly clamped together. The mold is correctly mounted in the die casting machine.
Molten aluminum metal is introduced into the die cast mold cavity at a high pressure.
The liquid metal injected into the mold cavity is allowed to cool in order to become hard. When the metal hardens, it takes the shape of the die cast mold.
The casted metal is ejected from the mold by separating the two sections of the mold.
What Materials Are Used for Making Die Cast Molds and What Factors Should Be Considered When Choosing Die Cast Mold Materials?
They are a number of materials that are used for making die cast molds depending on the requirements of the mold.
The most widely and reliable die cast mold material used is steel. Dievar, 8407, and H13 are the most common type of steel used for aluminum die cast mold.
Steel is preferred for making die cast molds because it has high strength and high machinability. Steel can be easily machined without having any challenges.
Steel can withstand higher temperatures during heat treatments of the die cast mold. Heat treatment helps to improve the properties of die cast mold and steel makes heat treatment possible at higher temperatures. Steel tools can withstand temperatures up to 1050°C.
Steel materials make die cast molds dimensionally stable. Die cast mold goes through a lot of stress during manufacturing. Steel molds can be heat treated at higher temperatures to relieve stress in it.
What Factors Do You Consider When Designing Die Cast Molds?
In order to design quality die cast mold or tool, many factors need to be considered. The following are some of the important factors Sunrise Metal’s team of experts carefully consider during tool design.
- Product Requirements
- product layout, cavity, parting line, runner, gate, overflow, and ejection pins
In order to design a fully functional die cast mold, we consider your product requirement. We take our time to carefully study and evaluate your intended product.
This helps us to understand all the details of your product so that we can design a highly accurate and precise mold for you.
We look at critical details like tolerance, thickness, level of accuracy and precision you desire and design your mold accordingly.
With a full understanding of your product details, our experienced engineers are able to choose the exact material for your die cast mold.
Our team of experts having gained full understanding of your product layout carefully consider details of the tool like cavity, parting line, sliders, runner, gate, overflow, and ejection pins before designing.
This guides them to design a die cast mold that can meet the requirement of your project.
What Is Sunrise Metals Die Cast Mold Lead Time
A lot of factors go into determining the standard lead time for producing die cast molds or tools. Factors like mold design, size, complexity, method of manufacturing all have an effect on the lead time. This makes it difficult to determine the exact lead time for producing die cast molds.
Our team of experts need to assess all these factors before they can determine the lead time of your die cast mold.
Generally, simple designs are produced faster. The size of the mold is also important. The technology for tooling is the most important factor that determines the lead time.
But you need to note that fast production doesn’t mean quality. That means you will want to find a healthy balance between quality and time.
Typically, rapid tooling or production of die cast molds take several weeks. But Sunrise has the capability to reduce die cast mold manufacturing by up to 50%. Manufacturing die cast mold of volume less than 100 can take 1-2 weeks.
What Technologies Do You Use to Ensure You Provide Quality Die Cast Mold Services?
Sunrise mainly uses rapid tooling technology to manufacture precise die molds for aluminum die casting.
The rapid tooling technology is used for producing die cast molds at a faster rate.
Our highly advanced rapid tooling technology makes us capable to produce precise and accurate molds for your projects.
We use high precision CNC machines for rapid tooling. CNC machining is a subtractive rapid tooling technology whereby a die cast mold is machined from a solid material. Material is removed from a steel metal or work piece by the CNC machine to form a desired die cast mold.
What Secondary Processes Do You Use During Manufacturing in Order To Provide Quality Die Cast Mold Part Services?
Our die cast molds go through some vital secondary processes in order to improve their accuracy, strength, quality and appearance. The following are the secondary processes our die cast molds go through in order to make highly efficient molds.
This secondary CNC machining process helps to machine the die cast mold to a high level of accuracy. You can refer to FAQ number 9 on die cast mold processes in this guide to read more on secondary CNC machining.
Die cast molds go through various heat treatments to alter their properties, thereby increasing their strength and quality. You can read more on this process under heat treatment in this guide.
Last but not least, our die cast molds go through surface finishing processes like polishing, painting, spraying, etc. Our die cast mold surface finishing experts use their rich experience to determine the best surface finishing method for your die cast mold.
Which Industries Do Sunrise Metal Provide Die Cast Mold Services for?
As your leading die cast manufacturer in China, we provide die cast mold services for a wide range of industries.
Below are some of the top industries that use die casting molds.
We also provide die cast mold services for other general industries.
What Equipment Do You Use for Manufacturing Aluminum Die Cast Molds?
As China’s leading die casting manufacturer, we use highly advanced machines for producing excellent die cast molds that give you amazing work experience.
These are some of the machines we use for tooling or manufacturing molds:
High Precision CNC Machine
Sunrise Metals use the DMU monoBLOCK 5 – axis CNC machine to create highly precise and efficient molds quickly.
Our highly powered DMU monoBLOCK 5- axis CNC machine makes it possible to create very complex molds with high accuracy quickly.
The DMU monoBLOCK 5 – axis CNC machine has large doors that ensure access to the work area. It has extensive cooling measures and multi-sensors. It also has many tables that make room for turning and milling. The machine is automated which makes it suitable for specific automation processes.
Coordinate Measuring Machine
The Coordinate measuring machine helps us to take accurate measurement of molds using sensors. It has the ability to take measurements of objects that cannot be reached. It’s inbuilt 3 axis system enables it to take measurements in all directions.
What Factors Determine the Lifespan of Die Cast Molds? How Can the Lifespan of Die Cast Mold Be Increased?
The lifespan of die cast mold is determined by the following factors.
During die cast mold production, the mold goes through a lot of stress. The mold encounters stress during CNC machining, heat treatment, grinding etc. This stress affects the lifespan of the die cast mold.
The die cast part sometimes forms sharp corners in the mold that stress up the mold.
The die cast mold should be well designed in order to endure all these stresses.
The way a die cast mold is machined affects its lifespan significantly. Enough care should be taken when machining and the machining should be done perfectly to avoid any mold problems.
Surface finishing on the die cast mold should be done very well to help increase the lifespan of the mold.
The temperature in the die casting machine in which the mold operates is very high. This introduces the die cast mold to a lot of heat and can have a negative impact on it, thereby decreasing its lifespan.
A lot of care should be taken during heat treatment to ensure that the heat is not excessive. The right mold material that has the ability to withstand high temperatures should be used.
The manufacturing process of the mold also affects its lifespan. The right mold manufacturing process should be used.
Extreme care should be taken throughout the mold manufacturing process. Injection of molten metal into the die and the ejection of the casted metal should be done correctly.
Sunrise Metals uses a highly advanced and controlled manufacturing process that makes us produce high-quality molds that have a longer lifespan.
Our experienced workers go through each manufacturing process with extreme care. They are well trained and have the expertise to follow our excellent production procedures that leads to efficient molds with increased lifespan. You can highly rely on our die cast molds and that always delivers lasting results.
Grinding and EDM
Grinding needs to be done well to prevent cracks on the mold. The Electrical Discharge Machining (EDM) helps to produce excellent mold surface thereby preventing cracks on the mold.
What Factors Contribute to The Cost of Aluminum Die Cast Molds Services?
A number of factors determine the cost of aluminum die casting molds.
Below are some of the important factors you need to consider:
The cost of your aluminum die casting mold has a direct relationship with your mold design. The simpler your aluminum die cast mold design, the better, and this reduces your cost.
One crucial factor that affects the cost of your aluminum die cast mold is the quantity of die cast mold you produce.
You can contact Sunrise for advice on your die cast mold production cost based on your desired quantity. We will be more than happy to give you professional advice to help make your production cost-effective.
The type of machines used for producing aluminum die casting molds impacts the cost of molds. Power used by machines like electricity, heat, etc. also affects the cost of aluminum die casting molds.
The type of material used for creating molds for die casting affects your production cost.
The quantity of material needed for aluminum die casting mold and its unit price determines the cost of production. The quantity of materials required is also dependent on the part that is to be produced. When the part to be produced is determined, an estimated cost for production can be calculated.
Depending on your industry, your project goal, and other factors, Sunrise can help you choose the right materials for your aluminum die cast molds.
Labor also determines the cost of aluminum die casting mold production. This includes the salary of workers and the investment made to train them.
Why should I choose Sunrise Metals Die Cast Mold Services?
You need to choose Sunrise Metal’s because we offer one-stop die cast mold services which include the following:
DFM (Design for Manufacturing)
We offer top class design for manufacturing services for your die cast molds.
Our highly experienced engineering team, tool designers, mold makers come together to carefully evaluate your mold from a holistic perspective, considering all its details.
our expert team come up with the best ideas to make the manufacturing of your die cast mold easy, fast, quality and affordable.
We offer the best tool design services you can think of. Our efficient design for the manufacturing process helps us to determine the exact design your die cast mold needs.
Sunrise metals have highly advanced machines and instruments that help our expert mold makers to turn your mold design into high quality and precise die cast mold.
If you want a high quality and value-added die cast mold, Sunrise Metal is your one-stop manufacturer.
Tooling Trial Run
we make sure we use our state-of-the-art technology and equipment to test all your die cast molds.
We put your manufactured die cast molds to a thorough test to make sure they meet all your requirement. We offer you 1-stop aluminum die casting services.
Tooling Maintenance and Repair
We offer our highly valued clients the best maintenance and repair services by following standard practice. Our die cast mold maintenance and repair is done with extreme care by our expert technicians. You can read more on our one-stop die cast mold services in this guide.
Die Casting Mass Production
We have a competent engineering team with very rich experience in die casting that makes us capable to offer a 1-stop solution to all your die casting part projects.
We also have fully equipped and efficient cold chamber die casting machines that help us to produce large volumes of highly accurate die casting parts.
Our four dedicated facilities, 182 employees and strict quality control measures empowers us to mass produce high quality aluminum die casting parts that meet all your needs.
CNC Machining Die Casting Parts
We use highly precise CNC machines to create highly accurate molds quickly. Our CNC machines are also used for machining die casting parts accurately. Sunrise Metal is your 1-stop high precision CNC machining manufacturing service provider in China. Get all your machined die cast parts with accurate features that meet all your requirements from Sunrise Metal.
Surface Treatments for Die Casting Parts
We offer variable surface finishing treatments on your die cast molds and parts.
Our modern surface finishing treatments do not only protect your die cast molds and parts, they make them visually impressive.
With over 2000+ die casting parts surface treatment experience for +500 clients, we are your best bet in getting a perfect and eye-catching surface treatments on your die cast parts.
We help you choose the right surface finish for your die cast parts with quality control in mind. All our surface treatments are ROHS and REACH compliant. The following are some of Sunrise Metal’s surface treatment methods that make your die cast parts stand out:
- Shot Blasting
- Powder Coating
- Liquid Painting
- Electroless Nickel
- Silk Screening
- Pad Screening
- Chromate-Surtec 650