CNC MACHINING SERVICE CHINA PROVIDER YOU CAN TRUST- SUNRISE METAL
In China’s die casting and industrial machining sector, Sunrise Metal enjoys a stellar reputation. The state-of-the-art machining centers and highly experienced team enable us to provide excellent CNC service with a tight collection of tolerances.
Call us now to learn more about what Sunrise Metal can do to expertly take care of your CNC precision machining, die casting, rapid tooling, die casting tooling, and rapid prototyping, and surface finishing needs.
Satisfy Your Precision Engineering Needs with Sunrise Metal!
YOUR PERFECT PRECISION CNC MACHINING PARTS COMING FORM SUNRISE HIGH-END CNC MACHINING EQUIPMENT
CNC Precision Machining Process
CNC Machining Centers Layout
High Accurate CNC Milling Machine
CNC Turning Machine
Precision CNC Machining Tools
CNC Precision Machining Process Control
GET MOST RELIABLE CHINA CNC MACHINING SERVICE ON BOARD
Our wide range of precision CNC services includes drilling, internal and external threading, welding, plating, anodizing, etc.
Sunrise precision machining options include 3-axis, 4-axis, 5-axis, and 7-axis CNC milling. For this purpose, our facilities have been equipped with highly precise CNC machines such as the Haas 5 axis and the Mazak 7 axis. Both have precision tolerance of up to 0.005 millimeters. They also enable us to offer related cnc services like drilling, boring, knurling, and threading.
Sunrise Metal provides you with top-of-the-line EDM services that have the ability to deliver cuts up to 30 degrees. This is made possible by the cutting edge machinery and tooling equipment at our disposal.
10000+ PRECISION CNC MACHINED PARTS MANUFACTURING EXPERIENCE FROM 500+ GLOBAL CLIENTS
Machined Aluminum Display Frames
Customzed Aluminum Machined Bracket
Machined Robot Wheel
Machined Medical Fluid Dispensers
CNC Milling Mount Brackets
Technological Advances That Ensure Your CNC Machining Products
Given the strong emphasis on innovation and automation, all CNC machines at Sunrise Metal are operated with the help of computer software and coded languages. They translate human input into mechanized movement. Furthermore, software-controlled systems improve the precision as well as repeatability of the manufacturing procedure.
This mechanism has the ability to transform three-dimensional CAD (Computer-Aided Design) models into CAM (Computer-Aided Manufacturing) mockups without the need for any manual writing of code. The program is self-sufficient in this regard, generating code on the basis of digital parts’ geometry.
|1||Mazak 7-axis turning&milling Machine||Ø658*1011MM||1|
|2||Mazak /Hass 5axis CNC machine||Ø850/Ø600||4|
|3||3-axis CNC machine center||2000*1500MM||1|
|4||4-axis CNC machine center||Ø250*800MM||8|
|5||3-axis CNC machine center||1000*600*600MM||20|
|7||Sodick Wire cutting Machine||400*400*200MM||3|
|7||Cleanliness Test Equipment||China||1|
|8||Leakage Test Equipment||China||2|
|9||Salt Spray Testing Equipment||China||1|
|10||Pneumatic Measuring Instrument||China||2|
|11||Hardness Testing Machine||China||1|
|12||Color Meter Machine||China||1|
|13||Thickness Testing Machine||China||1|
Unmatched CNC Precision Machining Service from Sunrise Metal
At Sunrise Metal, only the most advanced technical tools and equipment are utilized to provide first-rate CNC machining service. Our competent technicians and machinists are capable of preparing milled and turned parts using a variety of metals (such as aluminum and zinc), plastics, etc.
Not only that, but you can also tap into our 3D printing and rapid prototyping services to get advanced designs that will ultimately enhance your bottom line. In a nutshell, Sunrise Metal is the one-stop-shop that you were looking for to take care of your precision machining, die casting, and surface finishing needs in China.
Here is just a small part but an important way that we’re serving you for CNC machining projects.
Sunrise Metal can offer full chain service for you if you have any demands on aluminum die casting projects. Looking learn more about aluminum die casting.
SUNRISE METAL-CNC MACHINING SERVICE FAQ Ultimate Guide
Computer numerical control (CNC) machining has been around for about five decades. Over the years, it has been used to create a wide range of products in different industries.
The technology has revolutionized the manufacturing industry by increasing the speed and accuracy of manufacture.
In this FAQ guide, you will learn everything you need to know about CNC machining service.
- What Is CNC Machining Service?
- How Does CNC Machining Work?
- What are 4 Axis, 5 Axis, and 7 Axis CNC Machining?
- Is CNC Machining Accurate?
- How Do You Get A Quote for CNC Machining Service?
- What Determines The Cost Of CNC Machining Service?
- What Are The Applications Of CNC Machining Service?
- How Expensive Is CNC Machining Service Compared To Other Manufacturing Techniques?
- What Are The Types Of CNC Machining?
- What Materials Are Suitable For CNC Machining Service?
- What Is The Future Of CNC Machining Service?
- What Are The Advantages Of CNC Machining Service?
- What Is The Estimated Lead Time Of CNC Machining Service?
- What Is The Difference Between NC And CNC Machining?
- What Is The Largest Size Part That Can Be CNC Machined?
- What kinds of Surface Finishing Fit for CNC Machining Service?
- Which Industries Benefit From CNC Machining Service?
- How does Sunrise Metal make sure of the quality control in CNC Machining Service?
- What is the Minimum Order Quantities for Sunrise Metal’s CNC Machining Service?
- Can Sunrise Metal offer CNC Prototyping Machining Service?
- Why Should I Go for CNC Machining Service?
- Why Should I Choose Sunrise Metal for CNC Machining Service?
What Is CNC Machining Service?
This is a manufacturing process, whereby, pre-programmed computer software is used to dictate the operation of machinery as well as tools. CNC machining services help minimize setups in the manufacturing process. Also, they provide the lowest price and high accuracy for metal machining projects.
Machining parts of various materials such as brass, plastics, aluminum, carbon steel, titanium, stainless steel, and castings are possible.
CNC machines use controllers to perform complex cuts. Such processes are time-consuming or difficult to produce manually. Ideally, it is a computer-controlled machine tool with the word “CNC” being an abbreviation for Computer Numerical Control.
Initially, machine tools were controlled manually by the machinists. However, at this age, a computer is used to control servos operating the machine.
The CNC machine increases production because it can operate automatically and continuously without the operator’s constant attention.
CNC Machines execute “Part Programs” that are usually written in an easy-to-understand computer language “G-code.” This type of code part program can be coded or CAM software is used to convert the CAD drawing into G-code.
Across the globe, CNC machining services make parts and components literally for every industry. The current CNC machines are capable of holding multiple tools and make different types of cuts.
How Does CNC Machining Work?
CNC machining works like a robot. First, CNC machines are completely automated. Secondly, you only need digital files with instructions on cutting trajectories as well as tooling. Once the system is activated, dimensional tasks are carried out as specified.
The process starts with the design of parts in the CAD software. A 3D model responsible for determining the necessary dimensions and properties of the final part is created. Some of the programs have CAD-CAM packages. Therefore, you don’t need any sort of file compatibility.
CAM software then prepares the model for the entire fabrication process. It checks errors in the model and then creates a CNC program for fabricating the physical part.
The next step is to choose the manufacturing parameters. These include voltage, cutting speed, RPMs, and many more. Lastly, the software determines to nest. This is the orientation and placement of the parts relative to the raw material. The information is translated into M-code and G-code for the machinery to understand.
What are 4 Axis, 5 Axis, and 7 Axis CNC Machining?
In CNC precision machining, milling is an essential technique. It uses rotary cutters that remove material from the workpiece and feeds it at an angle to the tools’ axis. Therefore, the type of axis of a milling machine determines the work type and locations of the workpiece.
So, what’s the difference between a 4, 5, and 7 Axis CNC machining?
Usually, the workpiece is rotated for cutting to take place on the B-axis. It’s the most ideal when making holes or cut-outs around a cylinder. It can be used for:
- Continuous cutting
- Intermittent cutting
- Engraving curved surfaces
4 axis CNC machining uses a cutting a tool to remove material from the workpiece. Also, it creates the desired shape and profile. Basically, it does it function on the X, Y, and Z-axis. However, it does include rotation on the X-axis; the A-axis.
Axes make the difference when it comes to CNC machining. The 4-axis is definitely the next level in milling and is defined by the rotation about the 3 primary axes. The 4 axes is called A if the rotation is about the X-axis. However, it is called B if it’s on the Y-axis, and C is on the Z-axis.
Basically, the 4 axis CNC is based on the design of the 3-axis machine but with an additional rotary table. The extra rotary blade is what enables 4 axis machining.
Unlike the 4-axis CNC, with the 5-axis CNC, a workpiece can be manipulated automatically up to five sides at once. With automatic movements in the X, Y, and Z-axis, this machine selects 2 of the 3 rotational axes to use. There’s a 180-degree rotation of the A, B, and C axes around the X, Y, and Z axes.
It works on one workpiece on five sides in a single operation. This machining process is ideal when components are complex and require precision.
The 7-Axis CNC machine is easy to set up. Also, it has more features as compared to 3-axis, 4-axis, and 5-axis machines. It has a lot of functions that allow for the efficient creation of complicated pieces.
7-axis CNC machining service doesn’t require post fabrications. That is because processes, such as milling and cross drilling are all done on the machine. Moreover, it allows milling around the part-turn.
The additional movement with the 7-axis machining provides angles that are not possible with 4 and 5 axes machines.
Is CNC Machining Accurate?
CNC machines help to save operation time when creating products. The accuracy of a CNC machine is defined as how precisely the machine’s axes follow the intended paths. Therefore, CNC machining is indeed accurate.
Besides, everything is done following the provided file instructions. As a result, there’s no margin of error when it comes to CNC machining.
Still, on the accuracy, there is a need to understand the precision and tolerances of CNC machining service. Precision can be defined as the ability of a machine to return to a given measure repeatedly. CNC machines are both precise and accurate.
Tolerance is the predictable or allowable deviation of the measurement from what has been defined. It is usually denoted as +/-. A CNC machine tool with a tolerance o +/- 0.02 mm means that with every cut, there can be a deviation of either 0.02 extra or less.
How Do You Get A Quote for CNC Machining Service?
Normally, it may take up to 10 days to make custom CNC machining components and parts. The initial stage is always to ensure the designs are accurate. It’s frustrating to have your project stalled as a result of downtime waiting for a quote.
Therefore, to get a quote for the CNC machining service, here’s what you need to do.
Send detailed drawings, PDF or CAD would be the most ideal as they clearly define tolerances. In case there are 3D drawings, then getting IGS or a STEP format will work wonders.
Secondly, clear communication is essential to getting a quote. Therefore, you should ensure that you communicate as clearly as possible. For simple designs, a drawing or sketch can be enough. However, there’s still more that’s required for quoting correctly.
Make sure you indicate your preferred material, type of finish, and color. You can even provide graphics if possible. Ideally, there should be a file of complete graphics when you’re requesting a quote. However, still, if you don’t, there’s nothing to worry about as it’s not a requirement/critical.
At Sunrise Metal, you can get your quote on the website or through email.
What Determines The Cost Of CNC Machining Service?
Estimating the cost of a CNC machining service is crucial before you get any work performed. Irrespective of the shop, the cost of CNC machining service will vary depending on many factors.
First, it depends on the material selection you make. This will influence the total cost, material machinability cost, and raw material cost. Some materials are expensive than others. Ideally, some materials are difficult to machine. Also, some of them can be potentially hazardous, calling for extra safety precautions.
The material you choose will considerably impact the overall cost of the CNC machining service. Common machining materials include plastic (Delrin, Nylon, ABS, PC, and PVC), and metals (aluminum, brass, stainless steel, and copper).
The cost of machining these materials varies. Engineers choose materials depending on lifespan, production applications, and requirements.
The quantity of the materials influences the cost as large orders are expensive to machine. However, bulk orders reduce cost per unit. You can also get discounts when you order large quantities. For some components, the workpiece will undergo multiple steps and operations until a finished product is produced.
Geometry and Design
Another determinant is part geometry (dimensions of the part). The larger the part, the more material required to manufacture, and hence the high cost. Detailed and complex parts increase the machining costs considerably.
That is because special tools and several processes are used. Designs with easier features to work on are simple and save time, unlike those that are difficult or need multiple operations.
Another factor that determines the cost of CNC machining service is the equipment required. Some parts require different machines to complete.
You should note that advanced machines are expensive, like a 5-axis CNC machine. Models, sizes, and capabilities also reflect the total production cost.
Precision and Tolerances
Incomplete or inaccurate CAD drawings can increase the cost of parts being machined. That is because incorrect data may result in machining a part multiple times because the drawings do not communicate efficiently.
Consulting an engineer or a machinist can add up the initial cost. However, it can save unwanted headaches in the long run.
Some parts require additional treatment or surface finishing, which adds up the cost. If the component requires adding features and details to the exterior/interior surface, the end product becomes more expensive.
You should note that different industries and different areas have different labor costs. For CNC machining services In China, Suzhou is the perfect location.
Other factors that increase CNC manufacturing costs include machinist skill, taxes, regulations, inspection, and run frequencies.
Different methods can help reduce machining costs. These are some of the tips to reduce costs.
- Avoid tight tolerances
- Avoid cavities
- Avoid luxurious surface treatment
What Are The Applications Of CNC Machining Service?
CNC machining is gaining momentum and helps produce an array of metal as well as plastic components and products. Common industries that use CNC services include dental, aerospace, publishing, military, electronics, construction, hospitality, production, and automotive.
Other industries that use CNC machines include woodworking industries for operations such as routing and drilling. Also, it’s used in several engraving and lettering systems.
How Expensive Is CNC Machining Service Compared To Other Manufacturing Techniques?
There’re several advances in several manufacturing techniques. CNC machining has proved to be the most cost-effective, especially for the metal parts.
CNC manufacturing produces accurate parts together with the best physical properties right from the CAD file.
The cost of ordering a CNC machining service is merely comparable to using an industrial 3D printer.
What Are The Types Of CNC Machining?
CNC machines are extensively used in the manufacturing industry. They allow manufacturers to automate several manufacturing processes, which in reality would have been performed manually. Therefore, they increase productivity, eliminate or reduce human error, and reduce waste.
Here are the various types of CNC services;
It is the most common type and features inbuilt tools for cutting and drilling. The workpiece is placed on the machine. The CNC milling machines are in 3-9 axis configurations.
It calculates programming by the G-code and then controls the process operation via the XYZ axes. They can also be classified into vertical or horizontal milling machines.
CNC Plasma Cutting
It is used to cut materials like CNC milling machines. However, it performs its operation by the use of a plasma torch. The powered torch is capable of cutting rough materials like metal. The torch achieves up to 50, 000 degrees Fahrenheit temperature.
The material bars are held in the chuck and then rotated. The tool is fed into the workpiece for material removal and to create desired shape. It’s also referred to as subtraction machining as it involves the removal of material.
CNC Lathe Machine Works
They are known for their ability to rotate materials as they operate. They usually have fewer axes numbers than milling CNC machines; hence they’re smaller but compact. They have a lathe that manipulates and moves material into position according to the program file.
What Materials Are Suitable For CNC Machining Service?
Several material types are available for CNC machining service. However, not all of them for ideal for use depending on the application. Here are the best materials that you can use;
Metals are the most common type of material for CNC milling with many options choose from. For instance, you can choose Aluminum, steel, titanium, stainless steel, brass, Bronze, copper, Magnesium, and Zinc.
Other materials such as plastics (PVC, Nylon, and peek), solid wood/plywood, foams, and even fiberglass can also be used.
Aluminum alloys, such as 6061, 6082, 7075, and 5083, can be machined with a CNC machine. The good thing about aluminum alloy is that it has high electrical and thermal conductivity, and it corrosion-resistant.
Although they have lower hardness and strength than steel, they are anodized to have a protective layer. Parts made from these materials are used in marine and construction applications.
Stainless steel is known to have high ductility, corrosion resistance, and high strength. Depending on its composition, it can be magnetic or non-magnetic. Some of the applications of steel include manufacturing, aerospace, and oil and gas industries.
ABS is widely used because of its excellent mechanical properties, good machinability, and high heat resistance. It has a lower density, and it is suitable for lightweight applications. In most cases, ABS parts are made as prototypes before mass production.
Ideally, CNC machines can cut through almost any material that you can think of. Moreover, you can use phenolic and carving foam. The decision on which CNC machining materials to use depends on the component you want to create.
Can You Do CNC Machining With Stainless Steel?
CNC machining can produce parts with the best mechanical properties, repeatability, and accuracy from different materials. Stainless steel alloys are known for their ductility, strength, wear, and corrosion resistance. Therefore, they can be welded, polished, and machined easily.
The excellent toughness of stainless steel and the lower corrosion resistance properties make it ideal for different applications. For instance, it can be used in marine applications.
What Is The Future Of CNC Machining Service?
A lot of advancements have been made since the industrial revolution when workers operated dangerous machines. The most exciting development in this industry is the invention of CNC machining. Ideally, it takes automation to another level.
There’s no denying that computer numerical control (CNC) has indeed helped to revolutionize the manufacturing industry. How parts are designed and made has tremendously changed, and the future of CNC machining looks more promising.
Manufacturers input the details of what they want, and machines carry out the entire processes with little or no supervision. So, will the current CNC machining services be still available, or will something new emerge?
Like automated homes with devices, the expectation is that the same will be the case in the factory. For instance, the internet of things (IoT) will allow the machines to even “talk” over a network. Therefore, it looks more likely that you won’t require getting to a factory to produce your components.
Another thing for the future is that CNC services will become cheaper. Also, CNC machining encourages innovation as well as agility. Therefore, going into the future, a lot of inventions will make the industry even exciting.
Smaller CNC machines are expected to be available for home use. In the future, machines get smaller and portable.
If the integration of CNC machining and IoT is possible, machines can work indefinitely. As a result, a manufacturer cannot have downtime. That explains why engineers work hard to improve machine reliability.
As the companies turn to developers, programmers, and automated systems, control systems will be more intuitive. Thus, their interfaces will be user-friendly. They can also have the added benefit of lowering entry qualifications for persons looking forward to work with machines and software.
Unfortunately, there’re fears of unemployment as automation may lead to a huge population losing jobs. However, automation will increase production and eliminate human errors.
What Are The Advantages Of CNC Machining Service?
CNC machining uses pre-programmed software that dictates how factory tools and machinery operate. Therefore, using CNC machining results in increased accuracy, enhanced safety, increased production speeds, increased efficiency, and cost-saving.
When compared with manual machining, CNC machining produces consistent product quality. You can simply repeat the same over and over again.
Also, it can be used over a wide range of materials. Unlike human labor, CNC machines are capable of operating 24/7 if required. The only time that they can stop working is when they’re necessary for maintenance or repair.
The G-based software automatically updates itself. Besides, CNC machines don’t require too much service apart from changing the cutting implements. Hence, there is reduced downtime.
CNC machines offer expanded capabilities when used with advanced CAM software. For instance, they can result in outputs that can’t be matched with manual machines.
Safety is also almost guaranteed with CNC machines. Besides, they’re versatile as programming can easily be changed.
CNC machining service requires less labor to execute manufacturing tasks. One machinist can run several CNC machines. However, it requires a skilled operator.
High speed, specialization, precision, less labor, and efficiency result in low production costs. Lower costs create a competitive advantage. Thus, businesses can make more money and save more money.
Also, CNC machines do not need much maintenance other than changing machine tools. The G-code software updates itself when required.
CNC machining service can manufacture nearly any component. Some machines have special accessories and features that simplify and expedite the manufacturing process.
Ideally, advantages of CNC machining include:
- Ability to make complex parts
- Increases safety
- High machining accuracy
- Reduces machine setup time
- Improves production rate
What Is The Estimated Lead Time Of CNC Machining Service?
The lead time for working on parts varies depending on various factors such as the complexity of the parts. For instance, the parts can be ready within hours.
However, for complex parts, especially those that require five axis CNC machines, the lead time is 5-6 weeks. At times you may opt to expedite the entire process. In this case, you will be required to pay more.
The lead time is critical to supply chain management. Hence, fulfilling the machined parts order on time allows continuous production with little downtime.
Generally, the ideal lead time is a 14-day standard production turnaround. 1-5 days quick turn, 7-10 days expedited production, and an average quantity range of 50-150 of a similar part.
What Is The Difference Between NC And CNC Machining?
In today’s world, each manufacturing industry is looking for high accuracy production within less time. Both NC and CNC are automatic machines that are used for machining almost every metal with precise dimensions.
However, they do vary in several aspects as follows;
First, CNC is computer numerical control, while NC is numerical control. NC is controlled by instructions that are in the form of numbers, symbols, and letters called a program. On the other hand, CNC machine controls motions with a computer program represented in alphanumerical data.
A highly skilled operator is required to operate an NC machine, unlike a CNC machine. Moreover, for NC machines, maintenance costs are usually less than that of CNC machines. You can easily purchase CNC auto parts all over the world.
In NC machines, programs are easily fed into punch cards. CNC machines are fed into the computer. It’s also difficult to modify the program in the NC machine while modification in a CNC machine is straightforward.
Also, the accuracy and flexibility of the CNC controls are higher than the ones in the NC controls. The NC machine works only on the X, Y, and the straight-line axis. On the other hand, the CNC machine works on X, Y, and Z-axis.
Generally, the cost of the NC machine is comparatively less when compared to the value of the CNC machine.
What Is The Largest Size Part That Can Be CNC Machined?
CNC machines can produce products of wide complexity as well as sizes. However, there’re limitations to the size of objects that can be machined. For instance, the work envelope of the CNC machine will determine the largest part size produced.
The limiting dimensions for the parts that are manufactured are the diameter and length of a piece. The size of the parts will affect the post-processing operations it undergoes.
Large CNC machines are capable of producing parts with the dimensions of up to 2000 x 800 x 1000 mm (78” x 32” x 40”). For the 5-axis CNC machining systems they have typically smaller build volume.
What kinds of Surface Finishing Fit for CNC Machining Service?
With CNC machining, tight tolerance parts of about 0.025 mm can be produced and sufficient detail for plastic or metal materials.
Since CNC machines are subtractive, visible tool marks will be visible on the surface of a part. Several post-processing and finishing methods can improve the roughness of the body, wear resistance, and visual properties.
As Machined Finish
The most common CNC finishes for a suitable surface finish; first is as machined. These have minor tool marks that can be visible.
A finishing cutting pass is necessary to minimize the roughness of a surface. You should note that this increases the cost of production because of additional machining steps.
Also, machined parts can be polished or smoothed to improve their aesthetics and surface quality—polishing and smoothing effect dimensional tolerances of components.
This type of finishing adds a satin finish or uniform matte finish to the machined part. In this way, it removes the tool marks. The process involves bombarding the part with glass beads using an air gun and then smoothing the surface. To avoid dimensional changes, critical features or surfaces can be masked.
Anodizing Type 2 and 3
Also, there’s Anodizing Type 2 that adds a corrosion-resistant ceramic layer to a part’s surface. Besides, it can be dyed into several colors. Unfortunately, it’s available only for Titanium and Aluminum. Anodizing type 3 adds corrosion and a wear-resistant ceramic layer. It offers more excellent protection when compared to type two.
Powder coating helps add corrosion and wear finish to a part surface. Equally, it has greater impact resistance when compared to anodizing. Besides, it has a wide range of colors and can be applied to almost any metal.
The process is similar to pressurized spray painting but uses dry powder rather than a liquid. First, parts are primed with a chromatin or phosphating coat to increase corrosion resistance.
It is then coated with powder using an electrostatic spray gun before it is cured at high temperature. The good thing about powder coating is that different layers can be applied to make a thicker coat.
Which Industries Benefit From CNC Machining Service?
CNC machining helps create several intricate parts that are required in various industries. Many industries are now seeking CNC machining services to create and accurately design components and products for different applications.
When it comes to manufacturing precision machined components, several industries have benefited from CNC service.
CNC machining helps improve almost every aspect of the manufacturing process. However, some industries are deriving the most advantages from its implementation, and they include;
The military industry uses rugged parts for easy maneuverability, even in the harshest environments. The defense products need to comply with the government regulations.
The industry benefits from CNC machining for the quick upgrades, creating parts from the robust materials and long-lasting ones. Also, it helps make parts that require tight tolerances.
CNC machining comes in handy in the aerospace industry in developing critical parts. The need for accuracy and precision parts makes CNC machine components the ideal choice.
CNC machining provides an ideal solution in the aerospace industry for creating sophisticated and straightforward housing.
Consumer electronics are slowly but gradually becoming smaller, yet powerful. Also, they need to be compact and lightweight. Therefore, the electronic industry is reaping the benefits of CNC machining as several parts can be made.
Thanks to the high process reliability via integrated CAM solutions, products can now be quickly put to production.
All commercial products are of high-quality and remain competitive in pricing. Given that CNC machining is flexible, it allows the production of different products of different materials. CAD prototyping, 3D graphics, and modeling help reduce the manufacturing costs and lead times.
The medical industry uses customized products to meet the needs of patients. Most of the devices are disposable to ensure they protect patients from infectious diseases. Components in the medical industry require extreme precision that can be achieved CNC machining service. Consistency, accuracy, and repeatability are essential to meet the industries’ high demands.
How does Sunrise Metal make sure of the quality control in CNC Machining Service?
No matter the industry, quality control is critical. That is necessary to meet trade standards, customer expectations, and industry regulations.
When it comes to CNC service, Sunrise Metal is at the top of the game. The company uses advanced instruments in the quality laboratory to help in inspecting and testing the components. Therefore, there’s a guarantee of meeting strict quality control standards.
Quality control plays an essential role in CNC as it ensures manufactured products conform to requirements. It also helps minimize risks, avoid defective products, improve efficiency, and reduce wastage and cost. Therefore, quality control is suitable for both customers and manufacturers.
Moreover, there is enough qualified staff that perform various tasks required in every step on the way. Furthermore, Sunrise Metal has high precision CMM equipment of Carl Zeiss. Besides, the level of inspection from the sunrise team is unmatched.
Additionally, Sunrise Metal implements a continuous quality management system, coordinating the combined efforts in quality assurance. It ensures the requirements the customer and regulatory authorities are met.
The quality inspection process helps discover defects due to the design and manufacturing process. All controls and procedures are improved to meet international standards.
That is also the case with programs and instruction manuals. Moreover, the process is continuously reviewed to meet the customer’s needs and improve its quality.
The advanced measuring tools and equipment are used to measure dimensions, colors, tolerances, hardness, and more. Micrometers, Air Gage, and CMM are some of the tools used in counting.
Also, the company has invested in high-quality QA test equipment. The equipment includes an X-ray detection machine, a Coordinate Measuring Machine with the Zeiss brand, and more.
When Sunrise Metal Receives an order, they look at the design drawings and understand your industry. For instance, military and medical parts require outstanding precision, excellent quality, tight tolerance, and absolute safety.
At Sunrise Metal, we understand that communication is two-way. Communication with customers is done promptly. As a result, both the customer and manufacturer have exact requirements for product function and specification. If something is not right, a solution is reached instantly.
What is the Minimum Order Quantities for Sunrise Metal’s CNC Machining Service?
Sunrise Metal has an excellent track record of providing excellent service to its customer over the past 10 years. The management is striving to ensure the company meets customer needs in a timely and cost-effective manner.
For the order quantities, Sunrise Metal accepts small order quantities that range from 1 to over 200. These order quantities can be completed with the first or the second week.
The number of parts you need has a direct effect on unit price. When you increase quantity of the parts, you decrease the price. Therefore, it is advisable to order in bulk when placing an order with Sunrise Metal.
Can Sunrise Metal offer CNC Prototyping Machining Service?
Sunrise Metal provides rapid prototyping services. It is a leading company in creating real-life products out of design concepts. With rapid prototyping, the rate at which your products get to the market increases. Ideally, they offer:
Rapid prototyping – 1 to 2 weeks for components less than 100 pieces
Rapid tooling – 2 to 4 weeks
Rapid production – You are guaranteed of quick production delivery.
Over the past ten years, Sunrise Metal has dedicated its 4 facilities to offer customers an Aluminum complete solution, among them being rapid prototyping. Besides, there’s die casting production and machining from extrusion, forging, and many others.
Sunrise Metal offers Aluminum die-cast prototyping, prototyping tooling, Aluminum CNC prototyping service, 3D printing, and several other material prototypes CNC machining.
Why Should I Go for CNC Machining Service?
The domain of manufacturing has dramatically changed thanks to the computer numerical control (CNC) machines. Gone are the days when manufacturing involved a lot of manual labor.
There are many reasons you should embrace CNC machining service. For instance, it boosts productivity, quality, and fast turnaround.
Also, it is cost-effective as CNC machines can work continuously. Therefore, several orders can be completed without delay. Moreover, the quality of the work is top-class that you’ll enjoy the products.
Many international businesses are heading to China for CNC machining services. There are good reasons for this. The most obvious advantage is its competitive prices and high-quality standards.
Thus, businesses seeking these CNC services in China can realize better performance in their industries. When you get to China, remember your #1 CNC machining service provider is Sunrise Metal.
Why Should I Choose Sunrise Metal for CNC Machining Service?
Over the last few years, Sunrise Metal has established itself as a top company in producing high standard die casting products, machining, tooling, and finishing. Therefore, there’s every reason to choose Sunrise Metal.
First, the Sunrise Metal company has strong R&D capability and a wealth of experience. As a result, they offer cost-saving suggestions, PPAP capability, design of mechanical parts, and design for manufacturing.
Secondly, you need to choose Sunrise Metal as they have almost everything you may need. Ideally, it is your one-stop-shop for CNC machining services. Some of the services offered include rapid prototyping, die casting, tooling, assembling in house, machining, and surface treatment.
Also, businesses enjoy quick delivery of their components. Rapid prototyping takes 1-2 weeks for a production volume of fewer than 200 pieces.
Rapid tooling takes 2-4 weeks, and with quick production arrangement, the company can provide fast product delivery. Above all, Sunrise Metal’s CNC service is unrivaled.