Medical Aluminum Casting Components

  • Flexible and customizable design options with expert assistance
  • Casting durable medical components to be used in critical environments
  • Smooth finishing on aluminum casted tools for better quality
  • Low cost, precise large or miniature equipment casting for medical purposes

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Certification for Sunrise Aluminum Die Casting Manufacturing

Sunrise Medical Aluminum Casting Components

As a leading specialist in Aluminum Die Casting, Sunrise is a reputable and trustworthy partner.

We have supported countless start-up businesses in experiencing huge growth in the market. Our stringent quality controls, excellent customer service, hassle-free logistics, and advanced manufacturing capability have identified us as the leaders in manufacturing solutions.

With our rich expertise in production (10+ years), as well as modern facilities, we are able to provide a one-stop solution in medical casting products for our valued customers. Dedicated and qualified staff at Sunrise ensures smooth working of complete processes in the medical aluminum enclosure.

Step forward to avail aluminum die casting, CNC machining, chromate, screening and packaging services with the industry leader.

  • Lamp holder-Medical Casting-Parts
  • Heat sink-Medical Casting-Parts
  • frame-Medical Casting-Parts
  • Bracket-Medical Casting-Parts
  • Scanner base-Medical Casting-Parts
  • frame-Heat sink-Medical Casting-Parts

Sunrise Medical Aluminum Casting Manufacturing Capability

Aluminum die casting has been a wide option for most developers. So, we put in place effective action plans to produce dependable batches of medical aluminum die cast parts. Before the production starts, our Quality Control team will inspect die cast parts to check for any defects or repairs that may be needed. These professionals make sure no flaws will go by unseen. The inspection does not end here. Continuous testing is repeated until a final flawless product is achieved and then shipped out. Our strict quality control procedures assure you to get a supreme-quality product every time.

DFM Review and Evaluation-Medical Casting-Capability
DFM Review and Evaluation

 

Strict Metal Material Control-Medical Casting-Capability
Strict Metal Material Control

 

High Pressure Die Casting Process-Medical Casting-Capability
High Pressure Die Casting Process

 

CNC Milling Machining Process-Medical Casting-Capability
CNC Milling Machining Process

 

Surface Finishing of Painting-Medical Casting-Capability
Surface Finishing of Painting

 

Product Dimensions Inspection-Medical Casting-Capability
Product Dimensions Inspection

 

Advanced Equipment For Medical Aluminum Enclosure

X-ray Instrument Machine-Medical Casting-Advanced Equipment
X-ray Instrument Machine

 

Pressure Die Casting Machine-Medical Casting-Advanced Equipment
Pressure Die Casting Machine

 

Self-inspection for DieCast-Medical Casting-Advanced Equipment
Self-inspection for DieCast

 

CNC Machining Machinery-Medical Casting-Advanced Equipment
CNC Machining Machinery

 

Laser Etching Machine-Medical Casting-Advanced Equipment
Laser Etching Machine

 

Zeiss CMM Instrument-Medical Casting-Advanced Equipment
Zeiss CMM Instrument

 

Recent Medical Aluminum Die Casting Projects

Heat sink-Medical Casting-Projects
Heat Sink-Aluminum Die Casting

Part Name: HEAT SINK OF CIRCUIT BOARD
Material: AlSi12
Size: 355x283x29 mm
Weight: 1665g
Machine Tonnage: 500T
Surface Finish: Chromating
Production Process: Die Casting–Trimming–Deburring
–CNC Machining–Chromating–Screening–Packaging
Applied Industry: Medical

Lamp Holder-Medical Casting-Projects
Lamp Mounting Base-Aluminum Die Casting

Part Name: lAMP MOUNTING BASE
Material: ADC12
Size: 551*416*70 mm
Weight: 1480g
Machine Tonnage: 800T
Surface Finish: Powder Coating
Production Process: Die Casting–Trimming–Deburring
–CNC Machining–Chromating–Coating–Screening–Packaging
Applied Industry: Medical

Frame-Medical Casting-Projects
Hand Shank-Aluminum Die Casting

Part Name: HAND SHANK
Material: AlSi12
Size: 357x222x44 mm
Weight: 773g
Machine Tonnage: 500T
Surface Finish: Chromating
Production Process: Die Casting–Trimming–Deburring
–CNC Machining–Assenbly–Powder Coating–Liquid Painting–Screening–Packaging
Applied Industry: Medical

Bracket-Medical Casting-Projects
Medical Bracket-Pressure Die Casting

Part Name: MEDICAL BRACKET
Material: AlSi12
Size: 412x46x36 mm
Weight: 182g
Machine Tonnage: 400T
Surface Finish: Chromating
Production Process: Die Casting–Trimming–Deburring
–CNC Machining–Powder Coating–Screening–Packaging
Applied Industry: Medical

Lamp Frame-Medical Casting-Projects
Lamp Bracket-Pressure Die Casting

Part Name: BRACKET OF OPERATING LAMP
Material: AlSi12
Size: 219.7*209.5*27.2 mm
Weight: 330g
Machine Tonnage: 280T
Surface Finish: Chromating
Production Process: Die Casting–Trimming–Deburring
–CNC Machining–Chromating–Screening–Packaging
Applied Industry: Medical

Scanner base-Medical Casting-Projects
Scanner Bracket-High Pressure Die Casting

Part Name: SCANNER BRACKET
Material: AlSi12
Size: 230x85x80 mm
Weight: 420g
Machine Tonnage: 400T
Surface Finish: Chromating
Production Process: Die Casting–Trimming–Deburring
–CNC Machining–Chromating–Screening–Packaging
Applied Industry: Medical

SUNRISE MEDICAL CASTING– THE COMPLETE FAQ GUIDE

Medical Casting provides a wide diversity of exceptionally high-quality casting services for medical device parts and other equipment.

Using Aluminum in Medical Casting is preferred because it can save money, increase the production capacity, and experience fast return on investments.

Medical Casting parts developed by our industry features superior strength, supreme rigidity, and are light in weight.

However, all of these are considered as essential characteristics in modern medical devices and equipment.

What is Medical Casting?

When it comes to the medical industry, no compromises are allowed.

By and large, Medical Casting – either incorporated with the inside of medical accuracy instruments or gave a galvanic surface – empowers specialists to focus totally.

Examples of some popular applications of Medical Casting are defibrillators and blood pressure, monitors.

The exactness and precision with which medical equipment and hardware must capacity for all time is a foremost trademark that qualifies a material for medical innovation.

What are top-notch engineering and design skill in Medical Casting?

Manufacturing or producing top-quality and excellent die casting medical devices parts or equipment for products such as;

Pacemakers, CAT scanner parts, monitoring systems, and ultrasound system particles being with efficient engineering and design.

Growing high-accuracy die casting medical gadget parts that meet the specific client determinations is the center reason for our industry, and our engineers are best in it.

Our administrations incorporate rapid prototyping and die casting medical items and tooling design that bring about an amazing item without fail.

How to implement the QA (quality-assurance) measurements in Medical Casting?

In medical Casting, quality should be a priority for both industry and customer.

Quality of the yield items is ultra-significant with regards to die-casting for medical equipment, parts, and items.

When all is said in done, QA (quality assurance) ought to consistently be at the highest priority on your rundown of needs.

Our industry applies an assured quality process that incorporates careful and accurate planning.

The use of delicate and accurate measuring equipment and the strict and essential adherence to quality-control steps in-order-to ensure the quality and accuracy of the finished product meets the customer/industrial expectations.

Our engineers carefully monitor each aspect of the medical casting process.

What is the part of automation in Medical Casting?

Near us, medical Casting is considered as a top state-of-the-art facility featuring advanced automation.

Besides, automation is a basic piece of the medical casting process for medical gadget parts, items, and gear.

In any case, High-tech and top-quality tooling and a wide assortment of automation/mechanized processes that help to give the superior blend of;

  • Efficiency
  • Accuracy/accuracy
  • Consistency
  • Its diminished process and assembling costs

Our industry is capable of accommodating low-volume & high-volume medical casting manufacturing processes with accuracy and ease. Furthermore, human intervention occurs if needed to ensure the execution of all die casting procedures and techniques with the highest degree of accuracy and is an example of perfection.

What are the top products of Medical Casting?

The following are the top products related to medical Casting and can be achieved in the shape of an output of the therapeutic casting process.

The mentioned process could be through prototyping/rapid-prototyping and die casting:

  1. Pieces of equipment support the medical monitors
  2. Parts operating robots
  • Dialysis Equipment
  1. Ophthalmological Equipment
  2. Oxygen related equipment
  3. Insulin and IV pumps and parts/products
  • DNA Sequencing Equipment

Our industry is capable of producing customized and intricate designs efficiently and accurately.

 

What alloys are used for Medical Casting?

The most popular and commonly used alloys for medical Casting are of aluminum, aluminum-silicon, and aluminum-silicon-copper alloys and accessible from them are the following:

A380: It is a kind of aluminum alloy and contains an exceptional combination of casting, mechanical, and thermal properties.

It’s the most common alloy and exhibits a subtle amount of fluidity, pressure-tightness, and resistance from hot cracking.

A380 has quite a good machinability, which means a perfect alloy for medical Casting.

383 (ADC12): Sometimes, need comes for an alloy if medical device components are highly intricate, and ADC12 is the right alloys because of its excellent mechanical, exceptional physical properties, and dimensional stability.

Alsi12: It is a mixture of aluminum and silicon and is known for its unique mechanical properties and suitable as brazing alloy with an exceptional amount of flux.

AlSi9Cu: It’s an aluminum, silicon, and copper mixture and so unique that only specialized industries used them.

It has some of the most robust mechanical properties and solutions to manufacturing/producing lightweight medical and automation parts. It has excellent use in medical Casting.

What is the importance of Medical Casting regarding medical equipment and devices?

The most common challenge with graphing and designing medical devices is striving for the final output products that define;

The clinical needs, human error, and environmental and, most importantly, patient safety.

Figure 7.1 (Optical device for the human eye)

The design of these devices is with the addition of technology becoming more and more complex as industries pay close attention to details.

What’s more, the customer hardware industry while thinking about progressions and uniqueness in design and convenience.

In medical Casting – miniaturization is turning into a pattern in medical gadget design, and speed to showcase is considered as the key upper hand for item launchers.

Our industry is the best when it comes to medical Casting and provides precision and perfection medical casting components for medical devices.

Medical equipment that addresses the issues of numerous customers, conditions, and patient changeability.

What is the biocompatibility in medical Casting of medical equipment and devices?

Aluminum is not the only choice when it comes to manufacturing medical Casting, where medical devices must interact with tissues/bodily-fluids.

A vast majority of special casting alloys, which are considered as the best use for medical Casting, can be applied in the casting process to meet testing and validation/verification required by a third party or the industry/clients.

Alloys similar to silicon and copper can be mixed with the aluminum and can give a solid alloy as output.

Our industry offers a wide scope of medical casting alloys, so our customers never need to restrict the material decision.

How can surgical devices be specialized through Medical Casting?

Surgical devices and equipment can be specialized and verified as the field of medicine and doctorate.

Generally, aluminum alloys thought to be the only materials that can meet FDA approval for manufacturing and producing bio-compatible medicine/surgical devices.

In the present, a vast majority of parts and components that are part of medicine/surgical devices are die casting.

Aluminum die-casting immediate process and product cost saving through medical Casting for medical device facilities.

Our industry is master in producing these components and parts, and handle complex component securely and cast them accurately.

What role Medical Casting plays for therapy and diagnostic devices?

When it comes to medical Casting – medicine field, intelligent therapy, and diagnostic devices are helpful in;

  • Screening
  • Access
  • Diagnose patients

And that’s why it must be designed with a perfect high-level of sophistication for regular, easy, and effective use in the lab, hospital, clinic, or at the patient’s home.

For industries, offering state-of-the-art equipment and tools which contain an ergonomic design for an immersive output means considering;

  1. The toughness of the medical equipment
  2. Ergonomic designs enhance the appearance
  • Weight in addition to function

Our industry’s exceptional components offer a variety of elective options to exceed the essential requirements for;

  1. Design Flexibility

2. The material in use

  • Precision in production and Casting
  1. Surface Finishes

What is the importance of Medical Casting?

Medical Casting is the most major industry, and it continues to play a critical role in the success of global manufacturing through the production of high-quality Casting and support of key industry metrics.

The fact is that medical Casting is used in approx. 75% of the finalized manufactured products.

The medical casting industry produces over one-third of all castings. In the medicine field, medical casting applications include;

  • Portable medical monitors
  • Dental X-ray units
  • Hospital electronically operated beds
  • EKG machinery
  • Ultrasound equipment
  • Hand-held medical devices

Medical Casting also served in key industries including:

  1. Telecommunication
  2. Automotive
  • Aerospace
  1. Medicine – Medical
  2. Power tools
  3. Appliance

How is Medical Casting beneficial in electronic medical devices?

As electronic medical equipment and parts becoming increasingly sophisticated, enhanced, and powerful, so do the electronic components/parts they contain.

Keeping the environmental and internal temperature of these electronic devices fresh is vital in terms of their reliability and lifespan enhancement.

High-performance and ultra-accurate heat sinks are a great help to prevent electronic devices from overheating, damaging, lose accuracy and performance, or ruining the medical equipment completely.

Our process of medical Casting is exceptionally durable and can integrate heat sinks with their product design.

Essential and crucial requirements with the need for heat dissipation have made us the source of the medical casting device components.

Why prefer Aluminum in Medical Casting?

Aluminum Medical Casting offers a vast amount of benefits over other techniques in medical/medicine facility.

Aluminum alloys, which are used in the majority of medical casting work, have an exceptionally excellent strength-to-weight ratio.

These alloys are robust and lightweight, which makes them ideal for mobile medical equipment, where stability is essential.

Aluminum Medical Casting is a cost-effective process, with rapid set-up times.

Casting is ideal for producing complex shapes correctly, which is an essential requirement nowadays.

Aluminum for Casting is preferred for medium- to high-volume production.

What are the benefits of Medical Casting?

When ordering and designing a medical or surgical device, consider medical Casting (die-casting) as the process of choice.

  • Doing so enables you to have the following unique and precious benefits from medical Casting:
  • Enables to the design of complex net-shape parts and components
  • Consistent high-quality over high-volume

-Cost-effective

-High-volume production rate

-Achievable tight tolerances as cast

-Medical Casting – Cast housing is extremely durable

  • Provide the option of integration of head sinks within the product design
  • It offers a wide variety of surface finishes from high-specification plating to products finishes

-Precise and value engineering achieves process and production cost saving

-Minimal draft angles on interior features

How to test the quality of Medical Casting products?

Testing the medical casted products is a critical part of the aluminum medical casting process to check each component meets the specifications defined.

However, vital to adhere to the high-quality standards essential in the medical sector.

The most critical quality assurance measures got used following and in a sequence:

-Casting Pressure Testing

-Part Finishing and Plating

Surface Finishes

  • Vibratory Deburring
  • Shot Blasting
  • Robotic Polishing
  • Plating
  • Finishing Classes
  • Utility Grade
  • Functional Grade
  • Commercial Grade
  • Consumer Grade
  • Superior Grade

What are the uses of Aluminum in Medical Casting?

At present, hospital ward and operating theaters are filled with the medical equipment and fittings manufactured using medical Casting – from surgical instruments to medical monitors.

From the very beginning, aluminum alloys are used in medical casting to get precise outcomes as a perfect product.

Industries are producing aluminum medical castings for clients/hospitals in the preventive/medicine section for many years.

The high-precision and elegant aluminum medical castings produced in industries meet the exacting manufacturing and ISO standards and essential safety requirements demanded by the environment and living in this section.

What are the medical technology requirements for Medical Casting?

When it comes to accuracy and precision, medical Casting can address hygiene regulations for parts/components that come into contact with humans and their surrounding environment.

Such components must withstand the regularly base used of detergents/disinfectants without impairing appearance/functionality.

The vast majority of surfaces achieved with medical Casting means a suitable solution always can be found, even in demanding conditions and environments.

However, medical casting parts are used in an aggressive environment and intended to meet essential requirements. What it requires is the following:

  • High-quality medical Casting is a core prerequisite for achieving perfection in surfaces.
  • Hand-h medical devices, such as cameras that doctors move inside patients’ mouth or appliances used to measure the human eye, must be well-balanced, comfortable, and reliable.
  • Protection against radiation is a crucial one. Led medical devices, such as cameras that doctors move inside patients’ mouth or appliances used to measure the human eye, must be well-balanced, comfortable, and reliable.
  • Protection against radiation is a crucial one.

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